EPS shape molding machine - Shanghai Zhongji Machinery

EPS shape molding machine
(Alessio Hi-Tech Machinery)

ALESSIO has started with a machine that provides the basic functions, quick moulding cycle, high quality finished products and ease of use and has combined this with a complete electronic management system, respected brand name components. On top of all this ALESSION discharger which can work on one level or multiple levels, or automation with an aerial robot for loading inserts/films as well as unloading and stacking finished products.
ALESSIO takes the same principles and options used for the PM range, giving the customer the most flexible machine for all your EPP moulded products. Also available a range of higher pressure machines (up to 8 bar), allowing best performances when moulding special epp materials.
The ALESSIO Transfer/shuttle machine is not just one machine, but a range of machines offering the perfect solution for all products when need multiple or complex inserts/films added during the moulding cycle, keeping the operator in complete safety and without effecting the overall cycle time. For big productions also available a line of transfers totally automated, to minimize the need for an operator.

With the use of PLC Controller (Programmable Logic Controller) and Touch Screen, the automatic looping process of opening and closing of the moulds, feeding, heating, heat preservation, cooling, mould ejection, and releasing the final product from the machine will be accomplished;
The machine can select different feeding processes such as regular feeding, inflating, and vacuum feeding, ensuring high feeding speed and uniformity inside the mould;
With advanced hydraulic system, the main and auxiliary cylinders will respectively operate and lock the mould; with the differencial fast device, can improve the speed of moving mould journey to a maximum of about 200mm per second, saving energy comsumption over 40%;
The machine uses the equilibrium valve to make sure that the steam pressure inside the mould is uniform and the temperature remains the same;
The machine's vacuum system is mainly composed of vacuum storage tank, vacuum cooling tank, and highly efficient water-circulative vacuum pump to ensure fast molding of the product, uniform bonding and low moisture content;
The software system is equipped with memory function for the production technology and statistical functions.

Items		Type/Unit	EPSSM1200	EPSSM1700	EPSSM2000
TECHNICAL DATA
Standard Dimensions of Mold		mm	1200×1000	1700×1500	2000×1800
Dimensions of Product		mm	1000×850	1500×1350	1800×1650
Height of Product		mm	350	350	350
Max. Intervai		mm	1200	1400	1400
Min. Intervai		mm	150	200	200
Procession Speed		mm/sec	180	160	120
Steam	Pressure	Mpa	0.5-0.7	0.5-0.7	0.5-0.7
	Inlet DN	mm	50	80	100
	Consumption	kg/cycle	5.5	8	9.5
Air-Compressed	Pressure	Mpa	0.5-0.7	0.5-0.7	0.5-0.7
	Inlet DN	mm	65	65	65
	Consumption	kg/cycle	1.5	2.8	3.5
Cooling Water	Pressure	Mpa	0.3-0.6	0.3-0.6	0.3-0.6
	Inlet DN	mm	65	65	65
	Consumption	kg/cycle	1.5	2.8	3.5
Condensed Water	Inlet DN	mm	25	25	25
Condensed Water	Consumption	kg/cycle	70	85	90
Supply Power	Power	kw	10.2	13.7	16.5
Supply Power	Voltage	v	380	380	380
Molding Period		second/cycle	70-110	80-150	100-180
Max. Contour Size		mm	4300×2000×3130	4600×2520×4000	4600×2850×4500
Machine Weight		kg	4000	5800	6500

EPS products is widely used in packaging industry,food industry,safety industry, building industry,crystallised eps products.